Process Engineer
Company: IPS Corporation
Location: Gardena
Posted on: March 11, 2023
|
|
Job Description:
*Job Title: Process Engineer*
*Business: Weld-On*
*Location: Gardena, California*
*About the Company:*
IPS Corporation is a global, market-leading provider of solvent
cements, adhesives and specialized plumbing products. Founded in
1954 in Los Angeles, CA, IPS began by producing clear cements for
laminating acrylic sheet for aircraft canopies. Today, IPS, with
its three operating companies, has eight manufacturing plants and
nine distribution centers supporting sales to a diverse set of end
markets in 85 countries.
Weld-On Adhesives, the largest subsidiary of IPS Corporation, is
the pioneer and leading manufacturer of WeldOn - solvent cements,
primers and cleaners for PVC, CPVC, ABS and other plastic piping
systems. Weld-On products are globally recognized as the premium
products for joining plastic pipes and fittings and are used by
professional installers around the world in a variety of
applications such as, but not limited to, construction (residential
& commercial), industrial (chemical process, water treatment,
mining, etc.), irrigation (landscaping & agricultural) and others.
Headquartered in California, Weld-On has state-of-the-art
operations throughout the United States, as well as China, and a
worldwide network of sales representatives and distributors.
*About the Role:*
The Process Engineer is responsible for improving productivity and
being a continuous improvement champion. This role will work to
reduce manufacturing costs and improve process control in a way
that results in a safer work environment that consistently meets
the Weld-On standards of quality. The Process Engineer will
leverage the IPS Business System to document and improve process
and transactional flows, define and enforce standard work, improve
set-up times, improve productivity (manual, machine, materials),
and problem solve by identifying and implementing countermeasures.
This role will also develop process, forums, tools, training
materials, and poka-yokes to ensure sustainability and continued
progress towards improved operational efficiencies.
*Essential Duties and Responsibilities:*
* Identify, establish, and monitor all available data sources to
assess the performance of specific operational areas against
safety, quality, delivery, inventory, and productivity (SQDIP)
goals / targets.
* Execute on identified countermeasures needed to close any gaps
between performance and goals / targets for SQDIP.
* Aid and guide manufacturing associates in addressing process
gaps, troubleshooting activities, and resource escalation when
needed.
* Create, maintain, and revise all manufacturing related
documentation (i.e., standard work instructions, set-up sheets,
test method procedures, corrective methods, visual inspection
criteria, etc.)
* Analyze, develop, implement, and maintain manufacturing operation
sequences, specifications, and equipment requirements for
production / assembly of new and existing products.
* Interpret product design requirements into manufacturing process
specifications.
* Identify equipment suppliers, secure quotes, and assess technical
capabilities. Select supplier based on product trials at suppliers
end and justifying the same. Ensure the installation and
qualification of equipment with excellent process capabilities.
* Lead (or participate in) new assembly line set-up / layout change
efforts.
* Work with Engineering, Procurement, Manufacturing, and Quality
during all phases of product development to optimize designs for
cost, performance, manufacturability, service, and reliability.
* Troubleshoot manufacturing problems and implement sustainable
corrective actions / design and implement SPC, poka-yoke and other
process capability and problem solving and monitoring tools.
* Design & establish appropriate tests for specification and
reliability.
* Establish and implement manufacturing flow charts, standard work,
procedures, control plans, and FMEAs as prescribed by ISO standards
and the IPS Business System.
* Conduct process audits based on customer requirements.
* Must adhere to all standard and specialized PPE requirements and
ensure that team members are adhering to all safe work
practices.
* Other duties as needed.
*Education / Training / Certification:*
*Required:*
* Bachelor's degree in Mechanical, Industrial, Production, or
Electrical Engineering
* 5+ years of experience working as a Process Engineer
*Preferred:*
* Master's degree
*Skills (Technical):*
*Required:*
* Highly proficient using Microsoft Office including Outlook,
Excel, PowerPoint, and Word
* Highly proficient using basic drafting software such as
AutoCad
* Thorough understanding of engineering material properties, DFM
concepts, ergonomics, and poka-yokes. Working knowledge of tools
must be applied when proposing any changes to the manufacturing
set-up, as well as designing new manufacturing lines.
* Ability to conceptualize, design, and develop efficient jigs,
fixtures, and other tooling and equipment, preferably with
automation as feasible.
* Ability to prepare process feasibility study and process flow
diagram.
* Working knowledge of process planning, execution, line balancing,
capacity planning, and production ramp.
* Experience in the concepts and implementation of Lean
Manufacturing principles
* Experience using one or more of the following analytical tools:
Structured Problem-Solving methodologies, Statistics, Statistical
Process Control (SPC), Design of Experiments (DOE), Value Stream
Mapping (VSM)
* Experience conducting a cost analysis to determine the
feasibility of proposed changes while considering other
alternatives to reduce costs without sacrificing quality.
*Preferred:*
* Experience using statistical software such as JMP or Minitab
* Six Sigma Green or Black Belt
*Skills (Interpersonal):*
*Required:*
* Ability to Influence Others: Ability to build trust and strong
relationships across the team. This includes inspiring others to
think and embrace new ways of doing things, encouraging a
continuous improvement mindset, and fostering a highly engaged
workplace. Teach and enable employees to drive continuous
improvement efforts.
* Analytical: Close attention to detail with the ability to
identify and collect data to understand trends, identify unforeseen
opportunities, avoid pitfalls, and make data driven decisions.
* Communication: Proven ability to effectively communicate both
written and verbal, across functions, employee levels, and external
customers.
* Continuous Improvement: Ability to drive process improvements and
sustainment with minimal supervision.
* Problem Solving: Ability to define problems, collect data,
establish facts, and draw valid conclusions.
* Teamwork: Collaborates and partners across manufacturing
functions and plays an active role in working with the product
development team.
*Physical Requirements:*
*Required:*
* Must have the ability to sit and stand for long periods.
* Must be able to lift and move items or boxes up to 30 pounds.
* Ability to travel up to 10%
_Reasonable accommodations may be extended to enable individuals
with disabilities to perform the essential functions._
Job Type: Full-time
Pay: $80,003.00 - $137,148.00 per year%34087358% %%engid%%
Keywords: IPS Corporation, Gardena , Process Engineer, Engineering , Gardena, California
Click
here to apply!
|